Problem w/ early clutch basket rebuild
Posted: Wed Mar 04, 2009 8:15 am
I'm in the middle of modifying my early clutch basket to eliminate the endemic clutch rattle problem, and I think I may have discovered a little problem. Currently, I have the rivets out and have started tapping the post holes to accept the buttonhead bolts for the rebuild. However, upon cleaning the basket last evening, I found something mildly disturbing. There appears to be hairline cracks extending inwards from three of the isolator posts, running in towards the center hole. The cracks are straight, ~4mm long, and don't show from the inside. Frankly, I didn't inspect the basket for cracks before I removed the rivets, so I don't know if they were there already, or if they formed as a result of my punching out the rivets. As Tom Whaley suggested in his excellent tech write-up, I placed a deep socket behind the rivet holes to support the basket while getting out the rivets, but alas I still seem to have this issue.
I'm just not sure how serious this is, because I don't have any experience with modifying this part. Have any of you ever seen this before? I don't want to sweat it if it's not a big deal, but OTOH I don't want my clutch basket to blow apart going down the road at 80mph, either. If it is an issue, I'm wondering how I could even get it repaired, if that's possible. What do you think... looking for opinions, preferably guided by experience. TIA.
I'm just not sure how serious this is, because I don't have any experience with modifying this part. Have any of you ever seen this before? I don't want to sweat it if it's not a big deal, but OTOH I don't want my clutch basket to blow apart going down the road at 80mph, either. If it is an issue, I'm wondering how I could even get it repaired, if that's possible. What do you think... looking for opinions, preferably guided by experience. TIA.